A factory bird job is a schedule of items done inside one shutdown window. The specification is the easy part — getting the takeoff complete before procurement closes is what decides whether it works.
At a Glance
Warehouses are mostly one large volume with repeating bays. A factory is a set of very different zones sharing a roof: a production hall with process equipment under it, a packing area with hygiene requirements, a raw material store, a utilities bay with cable trays and pipe racks, and an office block bolted to the side.
Each zone has different constraints. You cannot drill above a food line. You cannot scaffold over live process equipment. You may not be allowed hot work near solvent storage. The bird problem may be identical across all of them and the solution still has to differ.
There is no second visit
The shutdown window is fixed and usually short. Under-ordering does not delay the job proportionally — it postpones the untreated zones to the next shutdown, which may be six months out. Build the takeoff completely, then add contingency.
| Zone | Main constraint | Usual specification |
|---|---|---|
| Production hall | Live equipment below, limited access | Spike members; net the roof monitor sides |
| Packing and food-contact areas | Hygiene and audit requirements | Stainless only; documented and cleanable |
| Raw material stores | Stock contamination | Spike members, close entry points |
| Utilities and pipe racks | Continuous horizontal perches | Spike tray and rack top edges |
| External canopies and loading bays | Weather exposure, open sides | Stainless spikes; strip curtains at shutters |
| Chemical or wash-down areas | Corrosion | Stainless; never powder-coated mild steel |
Factory purchasing does not order "some bird spikes". It orders a line-item schedule with quantities, materials and a delivery date tied to the shutdown. To produce that we need:
With those, we return a full schedule per zone that can go straight into a purchase order.
Direct from our Delhi works at project rates, supplied across India.
Send drawings and we return quantities per zone, ready for a purchase order.
Stainless where the environment demands it, heavy-duty mild steel where it does not.
Delivery timed to land before the window, not in the middle of it.
DMRC, PowerGrid, Berger and GAIL are among the organisations using our products.
If closing two entry points solves 80% of it, we will tell you that before quoting the whole roof.
Member lengths per zone plus opening areas for netting, with services like cable trays and pipe racks counted separately.
Partly. External canopies and stores can often be done live; anything over process equipment usually cannot.
Stainless, and nothing else in contact zones. It is cleanable and it is what auditors expect to see.
Bird activity over production or stock is a standard finding in food and pharma audits, and treatment records are commonly requested.
Yes, direct at project rates, with the takeoff prepared against your drawings.
About 10% on running length. On a fixed shutdown, running short is far more expensive than a small surplus.
Far enough that stock lands before the shutdown starts. Tell us the dates and we will work back from them.
We will return a zone-by-zone schedule with quantities, materials and a despatch plan that lands before the window opens — free, and ready for procurement.